Open pit mining and underground solutions provider Tenova TAKRAF has completed the supply and installation of a complete bucket wheel excavator (BWE) system for Zhahanaoer Open Pit Mine in Inner Mongolia, China. The system, which features the largest BWE-conveyor-spreader combination of its kind in Asia, was inaugurated with a celebration on site in late November.

The ceremony was attended by representatives of the client, CPI Mongdong Energy Group, and followed successful performance testing, which confirmed the high efficiency and reliability of the entire system and exceeded the expectations of all parties.

The system consists of a large-scale BWE SRs 2000 (rated capacity 6600 m3/h) with loading unit, a 7750 metre-long conveyor system consisting of five flights as well as a compact spreader with tripper car on rails. The BWE reaches 30 metre digging height, and although it has a service weight of about 3300 tonnes, it has a ground pressure much lower than that of a D11 Dozer. In order to properly handle peak capacities the conveyor system as well as the spreader have a design capacity of 7900 m3/h. Those conveyors running along the excavator bench and along the waste dump are shiftable.

The project commenced in September 2009 with the BWE, spreader and conveyor system awarded in three stages from 2009 to 2011. The complete turnkey project covered design, supply, transport, on-site installation, commissioning and testing.

The project site is about 700km from Beijing in remote northern China, where the extreme climatic conditions see winter temperatures of down to -40 degrees C and summer temperatures of up to +40 degrees C. Despite this and other highly challenging conditions, the project teams achieved a smooth erection and commissioning process, completing the project on schedule in early November 2014.

The project is regarded as an important milestone in the development of China’s mining industry, typified by a trend towards larger scale mines and mining equipment. It also provides a good example of successful German-Chinese cooperation.

For Tenova TAKRAF, the project continues its success with the supply of bucket wheel excavators to China and follows the delivery of two BWE systems to Yuanbaoshan in the 1990s.

Tenova TAKRAF is a key supplier of equipment and systems for open pit mining & underground solutions and bulk handling, having provided hundreds of complete systems, as well as individual machines to clients all over the world in all climatic conditions.

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